GN Nodig Mud Recycling System

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Introduction
GN SEPARATION offers an efficient and reliable solution for material classification with its Classification Vibrating Screen – Linear Motion. Designed to meet the needs of various industries, this equipment is widely applied in the classification and screening of iron ore, coal, non-ferrous metal ore, building materials, chemical industry, and more. With advanced design, robust structure, and customizable features, GN Classification Vibrating Screen delivers high performance, large processing capacity, and long service life.

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Technical Design and Advanced Analysis

The GN Classification Vibrating Screen is built using cutting-edge technologies to ensure structural stability, energy efficiency, and exceptional performance:

1. Finite Element Analysis & Anti-Fatigue Design
   • The equipment undergoes finite element and anti-fatigue analysis to optimize structural strength, reduce stress, and ensure reliability under demanding conditions.
   • The wallboard is constructed without welding, utilizing HUCK rivet hydraulic tension assembly to eliminate welding residual stress and material defects.
2. Wear and Corrosion Resistance
   • Fluids touching parts and wear-prone components are coated with polyurea using an advanced spraying system, ensuring excellent corrosion resistance, erosion resistance, and durability.
3. Heat Treatment for Longevity
   • Post-weld heat treatment is applied to the main components, effectively eliminating residual stress and enhancing the service life of the equipment.

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Operational Principle

The GN Classification Vibrating Screen uses two powerful vibrating motors to generate linear motion. Here’s how it works:

• The screen body moves linearly due to reverse self-synchronization of the motors.
• This motion causes the screen panel to vibrate, transferring force to the materials on the screen surface.
• Materials are thrown up and layered on the screen surface, then graded according to particle size.
• The materials are fed continuously from the trough, screened, and discharged into respective outlets above and below the screen, ready for the next processing stage.
• The vibration angle can be customized based on material properties, ensuring optimized processing capacity and material flow speed.

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Technical Parameters

Below are the technical specifications of GN SEPARATION’s Classification Vibrating Screen:

Model	GNLMP1236	GNLMP1536	GNLMP1836	GNLMP1848	GNLMP2448
Screen Area	4.32 m²	5.4 m²	6.48 m²	8.64 m²	11.52 m²
Vibration Angle	38–52°	38–52°	38–52°	38–52°	38–52°
Frequency	16 Hz	16 Hz	16 Hz	16 Hz	16 Hz
Power	2×2.9 kW	2×2.9 kW	2×4.5 kW	2×5 kW	2×7 kW
Double Amplitude	4–6 mm	4–6 mm	4–6 mm	4–6 mm	4–6 mm
Screen Opening	0.2–25 mm	0.2–25 mm	0.2–25 mm	0.2–25 mm	0.2–25 mm
Dry Capacity	5–18 m³/h	6–20 m³/h	8–28 m³/h	10–40 m³/h	18–80 m³/h
Installation Angle	±4°	±4°	±4°	±4°	±4°

Note: Specifications are for reference and may be customized based on customer requirements. Handling capacity can vary significantly with material properties.

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Key Features and Advantages

1. Customizable Design
   • Screen size, inclination angle, and vibration angle can be tailored to meet specific material and process requirements.
2. Modular Screen Panels
   • The polyurethane screen panels are modular, making replacements versatile and convenient.
3. Optimized Screening Efficiency
   • The plane design maximizes the effective screening area, ensuring thorough screening and grading of materials.
4. Low Noise & Vibration Damping
   • Equipped with rubber damping springs, the machine offers excellent vibration isolation, low noise, and stable mechanical performance.
5. High Capacity & Efficiency
   • Designed for large processing capacities with stable and efficient operation under various conditions.
6. Durable Structure
   • High-quality steel with impact toughness and cold bending properties ensures durability and reliability.

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Applications Across Industries

GN Classification Vibrating Screen is ideal for:

• Mining: Iron ore, coal, non-ferrous metals.
• Building Materials: Aggregates, sand, cement.
• Chemical Industry: Screening various chemical raw materials.
• Other Materials: Applications requiring precise screening and classification under corrosive or high-wear environments.

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Conclusion
GN SEPARATION’s Classification Vibrating Screen – Linear Motion delivers superior performance, durability, and flexibility for a wide range of industries. With its robust structure, advanced design, and customizable features, it ensures efficient material classification and screening while meeting the most demanding operational requirements.

Contact GN SEPARATION today to learn more about how our equipment can optimize your processes!

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GN SEPARATION looks forward to working with you.
For further inquiries or technical support, feel free to contact us!

Introduction

In industries requiring efficient transfer of solids, sludge, slurry, or powders, GN Separation’s GN Solids Vacuum Pump (also called sludge vacuum pump) stands out as a compact, robust, and versatile solution. Fully powered by compressed air, it offers an efficient and reliable method for material transfer without the need for electricity, making it ideal for a variety of challenging applications, including hazardous and explosion-proof environments.

 

What is GN Solids Vacuum Pump?

The GN Solids Vacuum Pump is a vacuum-loading solids transfer pump powered entirely by compressed air. It works by creating a high vacuum of 25″hg (85Kpa) to suction materials and uses positive pressure to discharge them. This pump can transfer materials over 500 meters, making it an ideal solution for long-distance operations.

Available in three models—GNSP-10B, GNSP-20B, and GNSP-40B—the GN Solids Vacuum Pump can handle flow rates ranging from 10 m³/h to 40 m³/h. GN can also design Group Pump Units on a single skid for higher flowrate requirements.

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Key Features of GN Solids Vacuum Pump

1. Fully Air-Powered
   • Requires no electricity—powered solely by compressed air.
   • Safe for explosive or hazardous environments such as oil, gas, and coal industries.
2. High Performance and Versatility
   • Handles solids content up to 80% and maximum solid sizes of up to 75mm.
   • Capable of transferring materials over distances of up to 1000 meters (GNSP-40B).
   • Suitable for sludge, slurry, powder, and other challenging materials.
3. Compact and Robust Design
   • Portable, lightweight models are available for easy transportation and operation.
   • Durable construction ensures reliable performance in tough industrial environments.
4. Automatic and Manual Operation
   • Large pumps like GNSP-40B can operate in manual or automatic mode.
   • Smaller pumps, including GNSP-10B and GNSP-20B, operate automatically.

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GN Solids Vacuum Pump Applications

GN Solids Vacuum Pumps are widely used across industries for various demanding applications, including:

• Mining & Industrial Applications
  • Coal and mining slurry transfer
  • Tailings and ash pond cleaning
  • Thickener de-sludge and shaft cleaning
• Oil & Gas Industry
  • Drilling cuttings and OBM transfer
  • Oil spill capture and hazardous waste recovery
• Construction & Tunneling
  • TBM tunneling and sump cleaning
  • Dam desilting and mud transfer
• Waste Management
  • Effluent and waste processing transfer
  • Petrochemical tank cleaning
• Agriculture & Food Industry
  • Agricultural product and waste transfer
  • Bulk powder (sand, cement, bentonite) transfer

From industrial clean-ups to bulk material handling, GN Solids Vacuum Pumps are trusted solutions for high-volume and challenging material transfer.

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Working Principle of GN Solids Vacuum Pump

The pump operates in a two-phase cycle using compressed air:

1. Vacuum Phase:
   Compressed air creates a high vacuum inside the pump tank, which suctions material into the tank through the suction line.
2. Discharge Phase:
   The valve switches to introduce positive air pressure, pushing the material out through the discharge line.

This simple yet highly effective mechanism ensures continuous and reliable operation.

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Model Specifications

Model	GNSP-40B	GNSP-20B	GNSP-10B
Max Capacity (m³/h)	40 m³/h	20 m³/h	10 m³/h
Inlet/Outlet Size	4” (114mm)	4” (114mm)	3” (89mm)
Vacuum Degree	85Kpa / 25”hg	85Kpa / 25”hg	85Kpa / 25”hg
Max Suction Distance	50 m	50 m	50 m
Max Discharge Distance	1000 m	500 m	500 m
Max Solids Content	80% Solids	80% Solids	80% Solids
Max Solids Size	75 mm	50 mm	50 mm
Air Demand	17 m³/min	8 m³/min	4.3 m³/min
Weight (kg)	892 kg	386 kg	320 kg

Note: Group Pump Units with combinations of 2 or 4 vacuum pumps are available for higher flowrates.

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Why Choose GN Solids Vacuum Pump?

• No Electrical Requirements: Safe and ideal for hazardous zones.
• Highly Versatile: Handles a wide variety of materials and applications.
• Proven Efficiency: Long-distance transfer capabilities with minimal maintenance.
• Custom Solutions: Group Pump Units designed for large-scale operations.

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Conclusion

The GN Solids Vacuum Pump is a reliable and efficient solution for challenging material transfer tasks across multiple industries. Its robust design, versatile applications, and compressed air operation make it an ideal choice for sludge, slurry, and solids handling.

For more information, Request a Quote or Download the Brochure to discover how GN Solids Vacuum Pumps can meet your operational needs.

GN Separation looks forward to working with you!

At GN Separation, we specialize in providing solutions for oily sludge treatment. Our Oily Sludge Treatment System offers a complete process for handling oily sludge from extraction to oil-water-solid separation, ensuring maximum oil recovery and reducing environmental impact.

Comprehensive Treatment for Oily Sludge

Our Oily Sludge Treatment System is a chemical-assisted mechanical separation process designed to handle a variety of sludge types, including those from oil refineries, drilling operations, oil tank cleaning, and industrial waste. The system performs a complete hot washing process that includes the following steps:

1. Sludge Extraction: Oily sludge is collected from sludge pits using GN’s Solid Vacuum Pump or an excavator for efficient removal.
2. Heating and Conditioning: The sludge undergoes stirring, pre-mixing, and conditioning in the Heating Pre-Mixing Tank, ensuring optimal preparation for further treatment.
3. Coarse Particle Screening: The heated sludge is then processed through a High G Vibrating Screen to separate larger particles, which helps prepare the material for finer separation.
4. Secondary Heating and Conditioning: The sludge is treated with a chemical agent to strip oil from the solid phase and move it into the liquid phase.
5. Solid-Liquid Separation: The sludge is pumped to a Decanter Centrifuge for solid-liquid separation, where the solid sludge with less than 2% oil content can be further processed, either biodegraded or sent to pyrolysis/incineration for disposal.
6. Three-Phase Separation: Finally, the sludge is processed through a Three-Phase Disc Separator to separate oil, water, and solid phases. The recovered oil is ready for sale, while the water can be reused for hot washing, and the remaining solids are disposed of.

Key Benefits of GN’s Oily Sludge Treatment System

• Resource Recovery: The oil recovered from the sludge can be used as a valuable resource, reducing waste and promoting sustainability.
• Water Reuse: The system allows for the reuse of washing water, making it an environmentally friendly solution.
• Efficient Sludge Disposal: The system significantly reduces the oil content in sludge, enabling further treatment such as biodegradation, thermal analysis, or incineration.

Customized Solutions for Your Needs

At GN Separation, we understand that every oily sludge treatment scenario is unique. That’s why we offer customized solutions based on a thorough analysis of your sludge characteristics. Whether you’re dealing with sludge from an oil refinery, drilling operations, or industrial processes, GN Separation’s expertise ensures a tailored approach that meets your specific requirements.

Oily Sludge Treatment System Models

We offer several models of the oily sludge treatment system to cater to different processing capacities:

• GNOST-01: 1-2 m³/h
• GNOST-05: 5 m³/h
• GNOST-15: 15 m³/h

Please note that the specifications and parameters are for reference only and can be customized based on your needs.

Core Equipment of the Oily Sludge Treatment System

• Solid Vacuum Pump: Efficient sludge extraction.
• High G Vibrating Screen: For separating coarse particles.
• Decanter Centrifuge: For solid-liquid separation.
• Three-Phase Disc Separator: For separating oil, water, and solid phases.

Conclusion

The GN Oily Sludge Treatment System is an all-in-one solution that ensures the efficient recovery of oil, water reuse, and the safe disposal of residual sludge. By investing in our system, you can reduce environmental pollution, recover valuable resources, and contribute to a sustainable future. Whether you need to treat drilling waste, refinery sludge, or industrial oily sludge, GN Separation is your trusted partner in achieving optimal results.

If you’re interested in learning more or would like to receive a quote, feel free to reach out to us today!

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Request a Quote
For more information or to get a customized quote for your oily sludge treatment needs, please contact GN Separation today.

As industries around the world continue to expand, the need for reliable and efficient equipment to handle slurry, wastewater, and other challenging fluids has never been greater. GN Separation is proud to offer the GNSB Series Centrifugal Mud Pump, a high-performance pump designed to meet the demands of diverse industries including drilling, construction, wastewater treatment, mining, and more.

What is the GNSB Series Centrifugal Mud Pump?

The GNSB Series Centrifugal Mud Pump is specifically designed to transfer industrial slurry, wastewater with solids up to 2mm in size, and high-viscosity fluids. Thanks to its robust construction, this pump has been field-proven to deliver excellent performance in rugged and demanding applications. Whether you need to handle high volume, high-temperature slurry, or abrasive and viscous fluids, the GNSB Centrifugal Mud Pump is up to the task.

With a wide range of models and specifications, the GNSB Centrifugal Mud Pump is a versatile solution for industries such as:

• Drilling industry
• Construction mud transfer
• Environmental waste fluids transfer
• Mining slurry transfer

The GNSB pumps are built to perform reliably in environments that require high durability and performance.

GN Centrifugal Mud Pump Specifications

The GNSB Centrifugal Mud Pump is available in several models, each tailored to meet specific operational needs. Here are some key specifications for various models:

Model	Flow (m³/h)	Lift (m)	Power (kW)	Motor Speed (RPM)	Impeller (Inch)
GNSB8×6C-14J	320	35	75	1450 (50Hz)	14
GNSB8×6C-12J	272	35	55	1450 (50Hz)	13
GNSB6×5C-13J	200	35	45	1450 (50Hz)	13
GNSB6×5C-12J	150	30	37	1450 (50Hz)	12
GNSB5×4C-13J	120	35	30	1450 (50Hz)	13
GNSB5×4C-12J	90	30	22	1450 (50Hz)	12
GNSB4×3C-13J	65	35	18.5	1450 (50Hz)	13
GNSB4×3C-12J	55	28	15	1450 (50Hz)	12
GNSB3×2C-9J	35	35	7.5	1450 (50Hz)	9

These are just some examples of the diverse range of pumps that GN Separation offers to meet various industrial needs. Whether you are looking for a high-capacity pump or one with lower power consumption, GN Separation has the right solution for you.

GN Centrifugal Mud Pump Advantages

What makes the GNSB Series Centrifugal Mud Pump stand out in the market is its design and the numerous advantages it provides to users:

1. Standard Spare Parts for Easy Maintenance
   All spare parts are interchangeable with NOV Mission Pumps, ensuring easy maintenance and availability of replacement parts.
2. Durable Construction
   The pump casing and impeller are made from abrasion-resistant hard ductile iron alloy, which enhances the pump’s longevity even under harsh operating conditions.
3. Improved Bearing Life
   The wide-open-vane impeller design reduces axial thrust, resulting in improved bearing life and better overall performance.
4. Concentric Design
   This minimizes turbulence and reduces abrasive wear, ensuring the pump runs smoothly and reliably.
5. Anti-Loosening Impeller Lock Bolt
   The lock bolt design prevents damage to the pump in case of running in the wrong direction, adding an extra layer of protection to the equipment.
6. Tungsten Carbide Mechanical Seal
   This high-quality seal ensures zero leakage and provides a longer operational life.
7. Replaceable Shaft Sleeve
   The shaft sleeve can be replaced to prevent wear on the entire shaft, further extending the pump’s service life.
8. High-Quality Bearings
   The use of top-brand bearings (such as NSK, FAG, or SKF) ensures reliable operation for longer periods.
9. Stable Pump Skid
   The fully-cast pump skid, as opposed to welded ones, provides stable support for both the pump and motor, improving the coupling and bearing performance and extending the overall operational life.

Industries Benefiting from GN Centrifugal Mud Pumps

GN Separation’s GNSB Centrifugal Mud Pump and separation equipment are utilized in various industries that require reliable slurry and fluid transfer solutions. Some of the key industries include:

• Environmental Slurry Treatment
  The GNSB Series is ideal for handling slurry from various waste treatment processes, ensuring efficient fluid transfer with minimal downtime.
• Wastewater Treatment
  The centrifugal mud pump is used to transfer wastewater and associated solids during treatment, helping facilities process large volumes of waste efficiently.
• Mining and Construction Mud Treatment
  GN Centrifugal Mud Pumps are perfect for transferring mining slurry and construction mud, where high-volume and heavy-duty pumping is required.
• Chemical and Pharmaceutical Industry
  For transferring chemicals and high-viscosity fluids, GN Separation’s pumps ensure safe and efficient handling.
• Oil and Gas Industry
  The pump is built to handle high-temperature and abrasive fluids, making it suitable for the oil and gas industry’s demanding applications.
• Food and Beverage Industry
  GN’s pumps are also used in the food industry, where the transfer of viscous materials is essential for processing.

Why Choose GN Separation?

GN Separation is a leading manufacturer of separation and conveying equipment, offering a comprehensive range of solutions for industries that require reliable, high-quality pumps. With our GNSB Centrifugal Mud Pump, we can provide a complete package for your industrial processing needs, from slurry transfer to wastewater treatment, and beyond. Our focus on durability, performance, and ease of maintenance makes our equipment the ideal choice for industries worldwide.

For more information or to get a customized quote, please contact GN Separation today!